3 Unique features
Assets Analytics
Manufacturers often struggle with inefficiencies due to a lack of visibility into asset utilization.
Gazpacho Assets Analytics
provides operators with deep insights into asset performance, usage patterns, and movement history. By leveraging data-driven analytics, businesses can optimize asset allocation, reduce waste, and improve overall operational efficiency.
Real-time Tracking
Delays and misplaced equipment can lead to production slowdowns and increased costs.
Gazpacho Real-time Tracking
ensures that operators always know where their critical assets are at any given moment. With continuous monitoring, businesses can streamline workflows, minimize downtime, and enhance overall productivity by keeping operations running smoothly.
Optimize Energy & Utilities
Energy price fluctuations in a volatile world present a substantial challenge for manufacturers.
Gazpacho Energy
allows operators to understand where and when energy is being used. The granular analysis allows energy to be optimised at a machine or workstation level.
Analytics
- Spaghetti and heatmap visualization
- Geofencing
- Customer defined KPI:s
- Define work areas
- Define standard paths
by manually drawing spaghetti diagrams and comparing them with actual data. This provides a clear picture of movement and work patterns, highlights deviations from standard paths, and identifies bottlenecks in the process
- Find risk of collisions
- Compare datasets
- Time, method and sequence integration
Tracks key metrics such as moving vs. standing still time, work area efficiency, acceleration, deceleration, and collision risks using advanced data models.
- Customer driven development
Analytics Improvement
AS IS
- follow 5 people during setup of machine for 1 hour to do a SMED will take extra 5 people/ 1.5 hour each
- Total time to do SMED spaghetti diagram 7.5 hour
TO BE
- follow 5 people during setup of machine for 1 hour to do a SMED with Gazpacho Analytics spaghetti tracking
- Set up 0.5 hour/person 2.5 hr. total saving 5 hr
- Reducing time with 67%
Tracking
- Real-time visibility & tracking
- Automated spaghetti diagram
- Compatible with any tracking technology
- Seamless integration with ERP, MES, WMS, and other systems
Energy
- Multi-device energy tracking per shift
- Energy consumption analysis
- Utility tracking, Air, Water, and Electricity
- Utility consumption analysis
- Usage patterns identification
- Detection of inefficiencies
- Strategic recommendations for optimization
Energy Improvement
02 Smart Software
03 Energy consultancy
01 Plug & play hardware
Current monitoring sensors
Gazpacho as a software platform
- Energy consumption analysis
- patterns
- inefficiencies
- suggest strategies to reduce inefficiencies
01 Plug & play hardware
Current monitoring sensors
02 Smart Software
Gazpacho as a software platform
03 Energy consultancy
- Energy consumption analysis
- patterns
- inefficiencies
- suggest strategies to reduce inefficiencies
Global Manufacturer Deploys at 4 Locations
Global Manufacturing Expansion
A global manufacturer deploys at 4 manufacturing locations with plans for an additional 4 locations
Andon for Mobile Workers
Andon functionality added for workers not located at dedicated workstations
Tracking WIP and Non-WIP Production Assets
Initial use case was based on gaining "visibility" of WIP and non-WIP production assets (eg FLT's, special tooling, test equipment etc.)
Big Data Analytics for Operational Efficiency
Customer and VM now working on "big data analytics" based on ERP and location data to support Net Working Capital improvement, Factory Floor utilisation, Lead Time reduction etc.
Exceeds Payback Expectations
Payback exceeded expectation on initial use case
Immediate Returns with Long-Term Potential
Short term gains have paid for the implementation but 10x benefits expected from use of data
Integrations
AWS
Azure
Google Cloud
SAP
MS Dynamics
ERP
APS
WMS
Composable
MES/TULIP
- AWS
- Azure
- Google Cloud
- SAP
- MS Dynamics
- ERP
- APS
- WMS
- MES/TULIP
Composable
Trusted partners
Pricing
Analytics Feature
Powerful Analysis Tools – Unlock Efficiency, Avoid Risks
- Spaghetti and heatmap visualization
- Geofencing
- Customer-defined KPIs
- Define work areas
- Define standard paths
- Risk of collisions detection
- Compare datasets
- Time, method, and sequence integration
- Customer-driven development
Energy Feature
Optimize Energy and Production Processes with Gazpacho Energy – Effective Solutions for Cost Reduction and Sustainability
- Multi-device energy tracking per shift
- Energy consumption analysis
- Utility tracking, Air, Water, and Electricity
- Utility consumption analysis
- Usage patterns identification
- Detection of inefficiencies
- Strategic recommendations for optimization
RTLS Feature
User-Friendly Web and Cloud- Based Tracking Software
- Real-time visibility & tracking
- Automated spaghetti diagram
- Compatible with any tracking technology
- Seamless integration with ERP, MES,
- WMS, and other systems
Virtunal Manufacturing Sweden AB, HQ
Favriksgatan 21
412 50 Goteborg
Sveige
+46 31-26 55 44
Virtunal Manufacturing Region East & Central
Molijns Vag 21
589 41 Linkoping
Sweden
+46 31-26 55 44
Virtunal Manufacturing UK Ltd
The Bield
Hartree entries road
Bigger, Scotland
ML 12 6IT
+44 7785 748 397
Virtunal Manufacturing Thailand Co. Ltd
630 on -nuj, 54, On- Sukhumvit 77 Road, Suanlung 10250 Bangkok
+66 63 464 0724
Virtunal Manufacturing China, C/O Youxin Parts Co. Ltd
Room 3119 – Yinzhou Chamber of Commerce North Building- No. 1299 Yinxian Avenue 315105 Ningbo Zhejiang